Home » Boiler Tube Failure Handbook » Holes, Pits, Gouges
Observation: Holes, Pits, Gouges
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Appearance |
Observation |
Locations |
Mechanism |
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General pitting |
Holes, Pits, Gouges » Waterside (Firetube boiler)
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Waterside of firetube boiler |
Acid Attack |
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ID pitting with corrosion tubercles |
Holes, Pits, Gouges » Waterside
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ReheaterSuperheaterWaterwall |
Oxygen Pitting |
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sharply defined hole |
Holes, Pits, Gouges » Waterside
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Economizer |
Corrosion Fatigue |
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Severe corrosion on side of tube facing gas turbine/duct burners |
Holes, Pits, Gouges » Waterside
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Evaporator Section |
Multiple Under-Deposit Corrosion Mechanisms Including Caustic Gouging, Phosphate Attack, and Hydrogen Damage |
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Undercut corrosion, multi-color deposits (red, white, black). (This is a view of a tube ID following cleaning.) |
Holes, Pits, Gouges » Waterside
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Waterwall |
Acid Phosphate Attack |
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Thinning on inside of a U-bend or other change in direction |
Holes, Pits, Gouges » Waterside
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Economizer |
Flow Accelerated Corrosion (FAC) |
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Defect at weld bar attachment |
Fireside/Material Flaw » Holes, Pits, Gouges
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Waterwall |
Weld/Materials Defect |
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Porosity in weld |
Holes, Pits, Gouges » Material Defect
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Superheater |
Weld Defect |
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Thinning from the fireside, pockmarks on external surface |
Fireside » Holes, Pits, Gouges
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Waterwall |
Fireside Corrosion |
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Metal wastage |
Fireside » Holes, Pits, Gouges
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Waterwall |
Fireside Corrosion |
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Thick-lipped rupture, may be very large window missing or a flap hanging by one edge |
Holes, Pits, Gouges
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Waterwall |
Hydrogen Damage |
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Deformation and perforation from the outside in |
Fire/Gas Side » Holes, Pits, Gouges
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Reheater |
Mechanical damage |
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Severe corrosion gouging at a weld-backing ring |
Holes, Pits, Gouges » Water/Steam Side
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Waterwall |
Caustic Gouging |
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Severe pock-marked corrosion on fireside |
Holes, Pits, Gouges
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Furnace Riser |
Corrosion/Thermal Fatigue |
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Appearance |
Observation |
Location |
Mechanism |